FTTH Wire Production Line – State-of-the-art Manufacturing System

Did you know that contemporary glass-fiber wire networks function at speeds of up to 190 meters per minute? This astonishing productivity stems from advanced fabrication techniques tailored to rapid manufacturing.

These systems are built to process various cable types, including drop cables and firmly insulated cables. The streamlined form factor, commonly less than 26 m, suits them well for state-of-the-art factories.

Integration with intelligent production networks ensures uninterrupted functioning. Through MES/ERP connectivity, these Fiber coloring machine fabrication lines offer unparalleled exactness and performance. Thus, they are preferred for companies striving to remain at the forefront in the fiber network field.

Introduction to FTTH Cable Production Line

Efficient production systems are crucial for satisfying the rising demand for dependable links. These systems aim to manufacture premium fiber optic cables that energize current communication infrastructures. Utilizing sophisticated techniques, they guarantee exactness and rapidity in every step of the manufacturing process.

Defining the FTTH Production Line

The FTTH manufacturing line comprises a unified setup to produce home fiber drop cables. These cables consist of bare fibers secured with metal or fiber-reinforced polymer, merging with protective sheathing. Consequently, it forms a durable and efficient solution for fast digital connectivity.

It supports various compounds, including PVC, LSZH, and PE resins. Such adaptability guarantees it can meet diverse industry needs. Additionally, the quad-head fiber payout mechanism provides accurate strain regulation, ensuring precision up to ±0.05N.

Reasons to Select Our Cutting-edge Production System

Our system distinguishes itself for its exactness and productivity. Here’s why it’s a top choice:

• Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
• Works with LSZH, PVC, and PE covering substances for adaptable uses
• Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
• Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables

These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.

Core Attributes of Our FTTH Cable Fabrication Line

Modern manufacturing systems are reshaping the process by which fiber optic cables are produced. Our high-tech system integrates accuracy, productivity, and innovative solutions to yield superior outputs. The following outlines the remarkable components that position our system at the forefront.

Precision Extruder and Adjustment Head

At the heart of our system is a dedicated 50mm extruder engineered for exact substance allocation. This ensures consistent quality throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE polymers.

Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.

Automated Fiber Dispensing with Strain Management

The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.

This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.

Automated Take-Up and Line-Receiving System

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.

Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, delivering reliable and durable products.

Advanced Technology Behind the Production Line

Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.

Worldwide Industrial PC and PLC Integration System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.

Operating at a mere 35KW/h under standard conditions, this system is power-saving. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

High Stability and Reliability with Famous Brand Components

Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.

Incorporating reinforced steel wires with cutting-edge Fiber cable sheathing line handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.

MES/ERP Connectivity Integration

This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.

Uses of the FTTH Manufacturing System

Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.

Fabricating FTTH Drop Cables

Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Important elements consist of:

• Fiber-reinforced polymer with minor steel wire dispensing for extra support
• Portable die backing for rapid setup modifications
• Suitability for indoor and outdoor use

Manufacturing Tight Buffered and Loose Tube Cables

The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.

Adaptable Manufacturing for Different Cable Varieties

Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.

Benefits of Using Our FTTH Cable Production Line

Choosing state-of-the-art production solutions brings significant advantages to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. The following highlights the primary advantages that position our system as the preferred option among manufacturers.

Enhanced Efficiency and Productivity

It guarantees rapid fiber ribbone line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.

Economical Fiber Optic System Implementation

Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Smooth and Reliable Cable Surface

Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Final Thoughts

Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.

Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.

Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.